Heavy Duty Shelving

Maximise your vertical warehouse or workshop space with Falcon Shelving’s industrial-grade heavy-duty longspan shelving units. Engineered with pre-welded steel upright frames and reinforced powder-coated steel decks, our boltless racking systems support up to 300kg UDL per level (1200kg total bay capacity). Browse our modular configurations below for shipping Australia-wide or Sydney warehouse collection.

Heavy Duty Longspan Racking Buying Guide

Industrial longspan shelving bridges the gap between light residential storage shelving and industrial pallet racking. Unlike pallet racks which require forklifts, our heavy-duty steel shelving system is fully optimized for hand-loaded boxes, heavy tools, plastic parts bins, and irregular equipment.

Starter Bays vs. Addon Bays: A independent Starter Bay features two full upright end frames and stands completely alone. To expand your storage row efficiently, link a 2-post Addon Bay directly into the existing starter frame. This shared-upright design significantly reduces your setup costs while expanding your warehouse floor area footprint.
Steel Decks vs. Cheap Timber/MDF: Our heavy-duty systems use recessed, powder-coated steel shelf panels with solid structural under-bracing. Unlike wood or particle board which absorbs ambient garage moisture, sags under load weights, splits, and harbors pests, our steel layout offers a highly rigid, rust-resistant, and non-porous finish that lasts.
System Modular Compatibility: All 1200kg bay configurations use matching profiles that interlock seamlessly with our heavy-duty steel workbenches and specialized garage shelving units, allowing you to configure completely custom workshops.

Longspan Shelving Structural Specification Matrix

Cross-reference our available height profiles, width configurations, and load ratings to match your space parameters:

Dimension Variable	Available Specification Options	Engineering Load Capacity & Intended Layout
Bay Load Ratings	• 150kg UDL per level (600kg/Bay) • 300kg UDL per level (1200kg/Bay)	Weight ratings are calculated based on Uniformly Distributed Loads. Built for heavy machinery, automotive components, and full warehouse bulk cartons.
Height Profiles	• 2.0m High • 2.4m High • 2.7m High	Pre-welded solid steel end frames ensure maximum lateral rigidity. Tall frames allow you to clear ground areas by utilizing high overhead air space.
Width Clearances	• 1.0m Wide • 1.5m Wide • 2.0m Wide • 2.5m Wide	Clear horizontal span widths allow for modular row extension. Note: Actual steel beam lengths are micro-adjusted to align perfectly with shared upright connectors.
Depth Profile	• 500mm (0.5m) Deep • 600mm (0.6m) Deep	500mm is excellent for narrow spaces, stockrooms, and containers. 600mm depth delivers maximum surface versatility for bulky boxes and storage bins.

Frequently Asked Questions

What is the structural difference between a Starter Bay and an Addon Bay? ▼

A Starter Bay is a complete freestanding unit that comes with 2 blue steel upright end frames. An Addon Bay comes with only 1 upright frame because it is engineered to plug directly into the side of an existing Starter Bay. This enables you to form a rigid, continuous row of heavy-duty storage shelving while reducing overall costs by sharing uprights.

Can I adjust the shelf levels after the racking unit is assembled? ▼

Yes. The horizontal orange beams use our boltless slotting connection system, which hooks into the butterfly grooves along the blue upright frames. You can unhook, adjust, and re-position the tier height up or down at any time to match varying box sizes without using tools or hardware screws.

How does the 3-year replacement warranty work? ▼

Falcon Shelving provides a full 3-year replacement warranty covering any components affected by material structural issues or manufacturing defects. This warranty excludes standard superficial wear and tear like scratches from hand loading tools or boxes.

How are orders packed, and what are the delivery options? ▼

Orders are bundled by identical steel components (e.g., matching pairs of beams or decks) kept under 25kg per bundle so they can be easily hand-carried by one person. We offer flat-rate delivery choices inside the Sydney Metro area, commercial freight shipping options across Australia, and Click & Collect from our Lidcombe warehouse location.

Order special instructions

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Heavy Duty Shelving

Heavy Duty Longspan Racking Buying Guide

Longspan Shelving Structural Specification Matrix

Frequently Asked Questions

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